DefeXtiles

Textile Fabrication for Tangible Media Group, MIT Media Lab

DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. The work demonstrates that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. This approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.

Download Press Kit № 112633

Download Press Kit № 112633 Textile Fabrication for Tangible Media Group, MIT Media Lab by Jack Forman to access high-res images, essential texts, translations, and exclusive interviews—all in one.

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DefeXtiles by Jack Forman

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Textile Fabrication by Jack Forman

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Jack Forman DefeXtiles

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Jack Forman Textile Fabrication

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DefeXtiles Textile Fabrication Media Articles

Our articles on DefeXtiles, prepared for immediate use, are offered in several languages, including German, Japanese, Russian, Turkish, Arabic (Standard), Spanish, Korean, Indonesian, English, French, Portuguese, Italian, Dutch and Chinese (Mandarin).

Unique Properties

DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. In this work, we demonstrate that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. Our approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.

Tags

textile, 3d print, lace, advanced manufacturing, fabric

Production Technology

In this paper, we demonstrate that under-extrusion can be leveraged to quickly print thin, flexible, textiles. Specifically, as the extrusion multiplier decreases, there exists an ideal regime where globs form with fine strands connecting them. The periodic gaps that arise from printing this way not only yields textile-like aesthetics and breathability, but also textile-like properties such as flexibility and stretchability even with classically rigid materials such as polylactic acid (PLA).

Design Challenge

To democratize access and ability to make 3D forms with textiles by developing a new technique that allows textiles to be 3D printed into complex 3-dimensional forms using unmodified commodity 3D printer and no new software.

Project Duration

Started in October 2019 in Cambridge Massachusettes, and finished in June 2020. The work will be presented and demoed at the ACM User Interface Software and Technology Symposium 2020.

Operation Flow

This work has introduced a new approach to quickly print thin, flexible textiles composed of common 3D printing ma-terials with an unmodified 3D printer. Our approach com-bines the flexible, thin, and breathable properties of textiles with the affordances of 3D printing: rapid iteration, hands-free fabrication, and computer aided design. Through char-acterization, we demonstrate how our approach enables tun-ing of the mechanical and aesthetic properties through mate-rial and parameter selection. Through a series of applica-tions, we demonstrated the potential applicability of our approach for smart textiles, tangible online shopping, toys, fabric design, and everyday life.

Research

We present a new strategy, called DefeXtiles, to 3D print quasi-woven fabrics that are thin, flexible, and fast to fabricate. Since our approach prints the textiles perpendicular to the print bed, complex geometries can be produced including pleated, curved, and metamaterial structures. With our approach, a standard 3D printer can print decameters of fabric in a single print. The use of multi-material printers allows users to embed circuit traces into the textile via conductive filament.

Inspiration

For thousands of years, the manufacturing of textiles into shaped forms has remained largely the same; fiber becomes a fabric which is then constructed into a 3D object. The high-tech approach, machine knitting, uses expensive machines with a significant learning curve for use. The low-tech approach, classic sewing, requires painstaking processes. As such, there is a need for a fast and accessible approach to manufacture textiles into 3D forms.

Project Overview

DefeXtiles Textile Fabrication has been a Bronze winner in the 3D Printed Forms and Products Design award category in the year 2020 organized by the prestigious A' Design Award & Competition. The Bronze A' Design Award is given to outstanding designs that showcase a high degree of creativity and practicality. It recognizes the dedication and skill of designers who produce work that stands out for its thoughtful development and innovative use of materials and technology. These designs are acknowledged for their professional execution and potential to influence industry standards positively. Winning this award highlights the designer's ability to blend form and function effectively, offering solutions that enhance people's lives and wellbeing.

Image Credits

For design images and photos please credit Jack Forman.

Bronze Recognition

Jack Forman was recognized with the coveted Bronze A' Design Award in 2021, a testament to excellence of their work DefeXtiles Textile Fabrication.

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