Nexcell Orbit RX
Industry Product for King Steel Machinery CO., LTD
Use comfortable and stable white as the base, with the brand spirit of blue, presenting a sense of technology and integrating the warning light function to show precision, reliability, professionalism, technology, and vitality. The rear side of the machine adopts a modular enclosure design with a laser-cut mesh window design to enhance brand recognition and facilitate heat dissipation, monitoring, and safety protection functions, further enhancing competitiveness.
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Nexcell Orbit RX by King Steel Machinery CO LTD
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King Steel Machinery CO LTD Nexcell Orbit RX
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Nexcell Orbit RX Industry Product Media Articles
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Unique Properties
At present, most of the footwear industry uses EVA foam as the material for the midsole. However, its chemical foaming will bring problems such as harmful gas generated during decomposition, materials that cannot be recycled, complicated manufacturing processes, and the size of the finished product that is not easy to control. NexCell was successfully developed to make lighter shoes that could solve environmental pollution and meet consumers psychological expectations at the same time.
Tags
Flexible, Multi-station, Multi-mode, Dual-tray, Multi-tray
Production Technology
Precision machines require rugged enclosures and shock and impact resistance for durability. Orbit RX internal ejector unit and mixer continue the generation of NexCell linear shield design to prevent dust. Meanwhile, the side and rear entrances of the machine are convenient for staff to enter the machine for material/mold replacement, routine maintenance, and cleaning. Furthermore, the machine is protected by black sheet metal coating, which conveys a sense of stability and reliability while avoiding damage to the exterior from scratches and bumps.
Design Challenge
It can also achieve low power consumption and time-saving in the process. The design team has introduced the exclusive AI KS-GATEWAY to provide the most impartial data on machine operation and remote operation, which is the perfect solution for production needs. In the future, Orbit RX will not only be used in the footwear industry. but also in sports protective equipment, IC packaging, transportation, and other fields that require foaming elastomer.
Project Duration
The project was exhibited in Taiwan in September 2020.
Operation Flow
Orbit RX can reduce the amount of equipment investment and increase the use of factory space through a new process with two twin guns and a multi-mode multi-station with trays for the same process and the same output.
Research
The shoe industry currently uses EVA for the midsole, but the raw material is not strong enough and can only be achieved by other materials or chemical foaming. However, the greenhouse gases generated during the process are the main environmental damage. For this reason, Orbit RX physical foam injection system uses supercritical gas to mix with plastic and then produce the product by injection molding. It has three main features: environmental protection, recyclable products, and high automation, and the material can be 100% recycled for sustainable use.
Inspiration
NexCell Orbit RX is one of the few physical foaming elastomer injectors in the market that can be introduced into mass production, and it is a brand new model based on the previously developed NexCell machine. With the development of the physical foaming elastomer injector, Orbit RX can effectively reduce the production cost and provide the best stability, performance, and productivity. By linking different processes through two trays, it provides multiple production modes to meet the different needs of the product. Combined with the physical foaming system, it provides the best physical foaming elastomer injector mass production option.
Image Credits
King Steel Machinery Co., Ltd.
Project Overview
Nexcell Orbit RX Industry Product has been a Silver winner in the Manufacturing and Processing Machinery Design award category in the year 2022 organized by the prestigious A' Design Award & Competition. The Silver A' Design Award celebrates top-tier designs that embody excellence and innovation. This award acknowledges creations that are not only aesthetically pleasing but also highly functional, reflecting the designer's deep understanding and skill. Silver A' Design Award recipients are recognized for their contribution to raising industry standards and advancing the practice of design. Their work often incorporates original innovations and elicits a strong emotional response, making a notable impact on the improvement of everyday life.
Silver Recognition
King Steel Machinery CO., LTD was recognized with the coveted Silver A' Design Award in 2023, a testament to excellence of their work Nexcell Orbit RX Industry Product.
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