Aida Sekkei Precut

Factory for Aida Sekkei Co., Ltd.

Aida Sekkei's new factory plan focuses on wood precutting. Its concept is all about creating an architecture which embodies the series of timber processing. It includes a floating, glass enclosed walkway approximately 100 meters long inside the factory, designed for visitors to closely observe the entire pre-cutting process. The office building features large spaces with trusses made from feather edge materials, commonly used as sub materials in wooden houses. The design integrates all elements to create a showcase factory, emphasizing visibility and aesthetic appeal in every aspect.

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Aida Sekkei Precut by Nobuaki Miyashita

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Factory by Nobuaki Miyashita

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Nobuaki Miyashita Aida Sekkei Precut

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Nobuaki Miyashita Factory

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Nobuaki Miyashita Designer Portrait Photo

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Unique Properties

This is a project of a new timber processing plant for precut lumber. Its design concept is all about creating an architecture that embodies the series of timber processing. The almost 100-meter-long viewing aisle encased in a random stripe wooden shell is cantilevered and appears as if it floats from the factory building wall. The aim of the impressive façade design with a sense of acceleration and speed is to provoke the image of Aida Sekkei’s further evolution towards the future.

Tags

architecture, factory, wooden, truss, pre-cut, Factory tour, Japan

Production Technology

As for the office, which is the face of the plant, we created one large space by building a scissor truss using members of smaller cross sections (30 mm by 120mm size lumber used as supplementary members such as wall studs of a home). 120mm square Japanese cypress pillars are placed every 303 mm of the wall and to construct load-bearing walls, a 30 mm thick cedar board was inserted between the pillars.

Design Challenge

When constructing large-span wooden structures, it's common to use specialized and expensive materials such as large-diameter engineered lumber. However, here, we've achieved a 12-meter span at low cost by combining small-section studs commonly used in typical residential construction to form trusses. This method, the first of its kind in Japan, utilizes these small-section studs (measuring 30×120mm) which are widely used in residential construction.

Project Duration

This project was completed in September 2020 and is currently in operation. The planned site in Bando City is a place where forest resources are abundant despite being near Tokyo. It is conveniently located as a node of the expressway network in the Tokyo metropolitan area.

Operation Flow

This is a project of a new timber processing plant for precut lumber designed by Aida Sekkei Co.,Ltd., one of the leading house builders who specializes in traditional Japanese timber construction.

Research

Research Objective: To find a cost-effective method for achieving large spans in wooden structures. Result: The combination of small-section studs into truss structures has enabled the realization of a 12-meter span at low cost. Impact: There is potential for innovative approaches in medium to large-scale wooden construction.

Inspiration

Before initiating this design, visiting an existing pre-cut factory left a profound impression. Witnessing the precise, aesthetically pleasing fabrication of columns and beams at remarkable speed sparked inspiration. To capture the dynamism and speed of fabrication observed in the factory, the design concept emerged: a facade featuring a protruding massive timber symbolizing the factory's essence.

Image Credits

Image #1-#5: Photographer Nobuaki Miyashita, Variations, 2020

Project Overview

Aida Sekkei Precut Factory has been a Golden winner in the Architecture, Building and Structure Design award category in the year 2023 organized by the prestigious A' Design Award & Competition. The Gold A' Design Award is granted to designs that demonstrate a high level of innovation and a significant impact on their intended audience. Recognized as a major achievement by the A' Design Awards, these designs are characterized by their visionary approach and the exceptional skill of their creators. Winners of the Gold A' Design Award are noted for their ability to push the envelope in art, science, design, and technology, delivering solutions that not only meet but exceed expectations. These designs serve as benchmarks for excellence, encouraging further innovation and inspiring future generations of designers.

Golden Recognition

Nobuaki Miyashita was recognized with the coveted Golden A' Design Award in 2024, a testament to excellence of their work Aida Sekkei Precut Factory.

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